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Demister Pad

Name: Demister Pad
Brand: HMB ENGINEERING

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MOQ : 50 Kilograms

Demister Pad Specification

Hole Shape
Knitted Mesh (Interlocking Loops)

Wire Gauge
16-24 SWG

Aperture
2-6 mm (nominal)

Surface Treatment
Polished

Length
Up to 6000 mm

Product Type
Wire Mesh

Mesh Type
Steel Wire Mesh

Mesh Style
Knitted Wire Mesh

Material
Stainless Steel

Alloy
Available in various alloys such as SS304, SS316, Monel

Application
Separation of liquid droplets from gas or vapor

Dimensions
Customized (Diameter up to 6000 mm, Thickness 100-300 mm)

Wire Diameter
0.15 - 0.28 mm

Weight
Depends on dimensions and material (approx. 5-40 kg/m2)

Color
Grey

Manufacturing Tolerance
3 mm or as per customer requirement

Filtration Efficiency
Up to 99.99% for liquid droplets 5 microns

Corrosion Resistance
Excellent (material-dependent)

Mounting Type
Flanged, Welded, or as required

Life Span
10+ years under standard conditions

Operating Temperature Range
Up to 600C (Depending on material)

Usage
Vertical and horizontal vessels, scrubbers, distillation, absorption, and separation columns

Packing Density
80-200 kg/m3 (as required)

Shape
Round, Rectangular, Customized shapes

Pressure Drop
Low, typically 1-3 mbar

Demister Pad Trade Information

Minimum Order Quantity
50 Kilograms

Supply Ability
70000 Kilograms Per Month

Delivery Time
7 Days

About Demister Pad

Owing to our immense knowledge in this domain, we are manufacturing and supplying high quality Demister Pad. These pads are manufactured using special grade materials, obtained from the reliable vendors of the market. Our team of expert professionals manufacture these pads by making use of latest tools and machines. These pads are available in many shapes and sizes to meet our clients' needs. Furthermore, we are able to customizes the Demister Pad as per our clients demands.

We offer a variety of Demister Pad for different process equipments handling liquid and vapor. The due to carry over of liquid particulate matter by gas or vapour, termed as entrainment is common in gas-liquid separations. It causes material loss and adversely affects the operational efficiency of the system. Constructed in a simple and light weight structure, it works by coalescing liquid droplets of smaller sizes. It results in increased collisions among the liquid drops forcing them to stick together in order to form bigger droplets that are too heavy to rise with the gas stream.

Specifications:

Construction materials - SUS304, 304L, SUS316, 316L, MONEL, P.P (Polypropylene), P.E (polyethylene), PTFE and glass fiber
Usage: Liquid Filter
Weave Style: Twill Weave

Superior Filtration for Industrial Applications

Our Demister Pads are specifically crafted to deliver outstanding filtration performance, capturing liquid droplets as small as 5 microns with up to 99.99% efficiency. Their adaptable design accommodates both vertical and horizontal process units, making them ideal for use in scrubbers, distillation units, and separation columns across multiple industries.

Engineered for Durability in Extreme Conditions

Constructed from premium stainless steel and various corrosion-resistant alloys, these pads tolerate operating temperatures reaching 600C, depending on the material selected. Their robust knitted wire mesh design and polished surface ensure both high mechanical strength and extended lifespan, even under challenging process environments.

Customized for Your Exact Process Needs

With sizes available up to 6000 mm in diameter and thickness between 100-300 mm, our Demister Pads can be fabricated in round, rectangular, or custom geometries. Mounting types include flanged or welded options, while manufacturing tolerances and packing densities can be tailored based on your specific requirements, ensuring a perfect fit and maximum separation efficiency.

FAQ's of Demister Pad:

Q: How does the Demister Pad separate liquid droplets from gas or vapor streams?

A: The Demister Pad uses a knitted wire mesh structure that forces gas or vapor to pass through interlocking loops. This structure captures and coalesces liquid droplets as small as 5 microns, separating them from the gas/vapor phase with up to 99.99% efficiency.

Q: What materials and alloys are available for manufacturing Demister Pads?

A: Demister Pads are typically constructed using stainless steel grades such as SS304 or SS316, but specialized alloys like Monel are also available. Material selection depends on the specific corrosion resistance and temperature tolerance required for your application.

Q: When should I use a Demister Pad in my process system?

A: Demister Pads are ideal for processes where the removal of fine liquid droplets from gas or vapor is crucial, such as in scrubbers, distillation, absorption, or separation columns. They are suitable for both new installations and retrofit upgrades to enhance separation efficiency.

Q: Where can Demister Pads be installed within an industrial setup?

A: These pads can be mounted in a variety of process vessels, including vertical and horizontal columns, scrubbers, and distillation units. They are designed for easy installation using flanged, welded, or other customer-specified methods.

Q: What is the expected lifespan and maintenance requirement for a Demister Pad?

A: Under standard operating conditions and with suitable material selection, a Demister Pad typically offers a life span of over 10 years. They require minimal maintenance, usually limited to periodic inspections and cleaning to ensure optimal performance.

Q: What are the main benefits of using a Demister Pad?

A: Key benefits include highly efficient liquid-gas separation, low pressure drop (1-3 mbar), corrosion resistance, durability in high-temperature applications (up to 600C), customizable dimensions and mounting types, and compliance with strict manufacturing tolerances.

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